THRUPUT MAX©

NextGen Digital Solution for Enhanced Manufacturing Throughput
and Significant Cost Savings

THRUPUT MAX© Enables You

Deploy Digital Technologies To Maximize Throughput, Minimize Commissioning Risks And Rework Costs

THRUPUT MAX© provides comprehensive manufacturing process improvement solutions by leveraging state-of-the-art plant, robotics and ergonomics simulations and virtual commissioning methodologies. THRUPUT-MAX© utilizes integrated data analytics to enable the design of production cell layouts for throughput maximization and validation of workflows in complex manufacturing environments featuring a variety of interacting robots. This NextGen solution substantially improves operational flexibility and minimizes commissioning risks and rework costs

THRUPUT MAX© Significantly Improves Throughput And Offers Significant Cost Savings In Plant Setup

Solution Highlights

  • Plant Simulation and Throughput Optimization
    • Discrete Event Simulation, Optimization of Material Handling and Equipment Utilization
    • Comprehensive Analysis of Throughput, Equipment Utilization, Bottleneck Detection and Countermeasures
    • Integrated Energy Optimizer to Maximize Energy Cost Savings
  • Robotics And Automation Simulation
    • Single Robot Stations to Complete Production Lines and Zones
    • Design of Complete Work Cells With Comprehensive Models
    • Offline Programming to Validate Collision Free Robot Motion and Cycle Times
  • Ergonomics Simulation
    • Simulate Human Factors Including, User Comfort, Fatigue and Injury Risk
    • Compliance With Health and Safety Standards, Elimination of Human Performance and Feasibility Issues
  • Virtual Commissioning
    • Simulation of Production Lines to Detect and Fix Errors In Design and Functions
    • Test Interplay of Electrical, Mechanical and Control Automation

Solution Highlights

  • Plant Simulation and Throughput Optimization
    • Discrete Event Simulation, Optimization of Material Handling and Equipment Utilization
    • Comprehensive Analysis of Throughput, Equipment Utilization, Bottleneck Detection and Countermeasures
    • Integrated Energy Optimizer to Maximize Energy Cost Savings
  • Robotics And Automation Simulation
    • Single Robot Stations to Complete Production Lines and Zones
    • Design of Complete Work Cells With Comprehensive Models
    • Offline Programming to Validate Collision Free Robot Motion and Cycle Times
  • Ergonomics Simulation
    • Simulate Human Factors Including, User Comfort, Fatigue and Injury Risk
    • Compliance With Health and Safety Standards, Elimination of Human Performance and Feasibility Issues
  • Virtual Commissioning
    • Simulation of Production Lines to Detect and Fix Errors In Design and Functions
    • Test Interplay of Electrical, Mechanical and Control Automation

Issues Addressed

  • Suboptimal Utilization of Equipment in a Production Cell
  • Inefficient Layouts and Material Flow
  • Cost of Rework and Delays During Commissioning
  • Limited Operational Flexibility Resulting in Substantial Downtime
  • Significant Human Errors Due to Lack of Automation
  • Employee Fatigue and Risk of Injuries Due to Poor Ergonomics

Payoffs

custom-icon

Throughput Maximization and Improved Manufacturing Performance

custom-icon

Smarter and Efficient Factory Layouts with Optimized Material Flow Operations

custom-icon

Significant Cost Savings With Virtual Plant Commissioning in a Digital Environment

custom-icon

Faster Commissioning Due to Elimination of Most Errors in Design and Functions

custom-icon

Increased Operational Flexibility Due to Significant Reduction in Downtime

custom-icon

Improved Employee Satisfaction and Reduced Health Risks Due to Ergonomically Optimized Workspaces

Let us Collaborate Together

Put our proven platforms and solutions to work for you as you shape the future