Controls Automation (PLC & HMI) Software Design Engineer

Full Time
Bangalore, Pune
Posted 10 months ago

Job ID: R1736-0323-12104-MC

RoleControls Automation (PLC & HMI) Software Design Engineer
No of Positions10
Experience5-12 Years
Educational QualificationME / MTech / BE / Diploma – Electrical / Electronics / Mechatronics
LocationBangalore, Pune
Technical CompetenciesBody shop, PLC, HMI, SCADA Programming/Software Development, US B1Visa, BIW Process, Control System Architecture, Manufacturing Exposure, Debugging, Commissioning


5+ Years of practical experience in Automotive / BIW Weld Shop assembly line Controls Design. Body shop Manufacturing / Engine & Transmission Shop floor experience preferred. Exposure on Process Industries, SPM, and Material Handling also preferred


  • Industrial Automation & Control Engineering requirements, Including Electrical & Control Detail Engineering
  • PLC, HMI & SCADA Programming/ software Development.
  • Complete Understanding of Automotive Body shop Controls including Welding, Material Handling, and other BIW processes.
  • Understanding on Robot Controls and Linking all Equipment with Robots for Complete Line Functions
  • Worked with System Integrators or involved with Installation and Commissioning of Automotive Lines.
  • Debugging Hardware & Software on Site.


  • Hardware Design Support, Layouts Preparation, Control Panel Engineering.
  • Controls Architecture
  • Equipment / Component Selection & Evaluation
  • Preparing Electrical Drawings
  • Preparing PLC I/O’s With Network Communications
  • PLC & HMI Software programming and Debugging
  • Construction Of Electrical Circuit
  • Details Of Sensors In Assemblies
  • Electrical BOM / Details
  • Preparing Flow Chart For Operation
  • Calculations & Selection / Validation of Electrical Field devices
  • Construction Of Pneumatic Circuit
  • Details Of Sensors In Pneumatic Plan
  • Valve Bank Of BOM / Details
  • Selection Of Valve Terminal Holder
  • Ablauf / Functional Plan For Tool


  • Design And Selection Of Control System (PLC, DCS And SCADA)
  • Control System Architecture
  • Design Basis And Specification
  • Input / Output List, Signal Exchange List / Communication List
  • Cause And Effect Diagram And Flow Chart
  • Analog And Sequential Control Schemes / Logic
  • Loop Diagram
  • Control And Equipment Room Layout
  • Factory Acceptance Test Procedure And Site Acceptance
    Test Procedure
  • Intrinsic Safety Calculation
  • SIL – Functional Safety Calculation
  • Control Panel Design And Commissioning Support For Package / Skid Systems
  • Programing, HMI Graphics Screens, Panel GA Drawing And Panel Wiring Diagram
  • Work with All Makes Of PLCs Like Siemens, Mitsubishi, Allen Bradley etc.
  • Exposure to Different Robots Programming / controls for KUKA, FANUC, ABB, etc.


  • Electrical Drafting Tools : AutoCAD, AutoCAD Electrical / E-plan desired
  • PLC programming tools for Rockwell (AB Brand) Make PLC: RSLogix5, 500, 5000, Studio 5000 v30.12
  • PLC programming tools for Siemens Make PLC: STEP7, TIA portal.
  • PLC programming tools for Mitsubishi Make PLC Q series: GXDeveloper
  • HMI & SCADA Tools of Rockwell (AB Brand) Make: RSView, RSView- SE, RSView-ME.
  • HMI & SCADA Tools of SIEMENS Make: WINCC Flexible, WINCC, TIA portal
  • HMI Programs : Factory talk v12

Job Features

Job CategoryManufacturing

Apply Online

A valid phone number is required.
A valid email address is required.